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Higher Automation
Reduces manual operation compared with semi-automatic tire cutting lines.
50–100mm Tire Blocks
Produces tire blocks suitable for rubber powder, granule and pyrolysis lines.
Multiple Tire Types
Suitable for car tires, truck tires and pre-dismantled OTR tire sections.
Complete Line Matching
Configured with bead removal, wire drawing, cutting, shredding and conveying.
Line Overview
What Is a Fully Automatic Waste Tire Recycling Line?
A fully automatic waste tire recycling line is designed to process waste tires into 50–100mm tire blocks with higher efficiency and lower manual operation. It is suitable for recycling plants that need continuous material flow, higher capacity and more automated tire pretreatment.
The standard line includes an integrated tire bead removal machine, single hook tire wire drawing machine, waste tire cutting machine and tire shredder. It can also be matched with intermediate conveyors and automatic tire block storage systems.
- Higher automation and more continuous material transfer than semi-automatic lines.
- Suitable for car tires, truck tires and pre-dismantled OTR tire sections.
- Output tire blocks can feed rubber powder, rubber granule or pyrolysis production lines.
Process Flow
Complete Fully Automatic Tire Recycling
Process Flow
The production line combines automatic tire bead processing, wire drawing, cutting, shredding and conveying to produce 50–100mm tire blocks.
01
Waste Tire Feeding
Waste tires are prepared and fed into the automatic recycling process.
02
Integrated Bead Removal
The integrated bead removal machine separates truck tire bead sections in one pass.
03
Hydraulic Wire Drawing
The single hook wire drawing machine pulls out one side of truck tire bead wire.
04
Tire Cutting
The waste tire cutting machine cuts beadless truck tires into large rubber blocks.
05
Tire Shredding
The tire shredder processes tires and tire sections into 50–100mm tire blocks.
06
Conveyor Transfer
Intermediate conveyors transfer tire blocks to silo, storage or downstream equipment.
Core Equipment
Machines Included in the
Fully Automatic Tire Recycling Line
The line combines four main machines and optional conveying systems for automatic tire block production.
Integrated Tire Bead Removal Machine
An advanced truck tire sidewall cutting machine that separates tire bead sections in one pass.
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Single Hook Tire Wire Drawing Machine
Hydraulically pulls out one side of truck tire bead wire before tire cutting and shredding.
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Waste Tire Cutting Machine
cuts beadless truck tires below 1200mm into large blocks below 900mm.
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Tire Shredder
cuts car tires, truck tires and pre-dismantled OTR tire sections into 50–100mm tire blocks.
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Intermediate Conveyor
Transfers tire blocks from the tire shredder output to storage silo, next processing machine or automatic feeding system.
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Automatic Tire Block Storage System
Stores tire blocks beside downstream equipment and uses a vibration motor for stable feeding, including conveyor belt.
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Output Use
Where Can 50–100mm Tire Blocks Be Used?
The 50–100mm tire blocks produced by this fully automatic tire recycling line can be used as feeding material for multiple downstream processes.
Rubber Powder Production
Tire blocks can feed XKP rubber powder mills for further rubber powder production.
Rubber Granule Production
Blocks can be used as upstream material for rubber particle and granule recycling systems.
Tire Pyrolysis Pretreatment
Smaller tire blocks improve feeding convenience for tire pyrolysis plants.
Automatic Storage Feeding
Tire blocks can be stored in silos or feeding systems before downstream processing.
Further Size Reduction
Blocks can be further processed into smaller rubber particles, granules or powder.
Recycled Tire Material Preparation
Suitable for recycling plants preparing material for multiple downstream production lines.
Suitable Buyers
Who Is This Fully Automatic Line Suitable For?
This line is suitable for buyers who need higher automation, more stable tire block output and stronger downstream connection.
Medium & Large Recycling Plants
Suitable for tire recycling plants with higher production demand and longer working shifts.
Higher Capacity Production
Designed for projects that need more efficient tire block preparation than manual cutting lines.
Lower Labor Requirement
More automatic material processing reduces manual operation compared with semi-automatic systems.
Continuous Tire Block Feeding
Can connect shredding output with conveyor, silo and downstream feeding equipment.
Truck Tire Recycling Projects
Suitable for projects that need bead removal, wire drawing, cutting and shredding of truck tires.
Powder / Pyrolysis Pretreatment
Prepares 50–100mm tire blocks for rubber powder, granule or pyrolysis production lines.
Line Comparison
Fully Automatic vs Semi-Automatic
Tire Recycling Line
Compare the two tire block recycling line options according to automation, investment and output requirement.
| Item | Fully Automatic Line | Semi-Automatic Line |
|---|---|---|
| Main Equipment | Integrated bead removal machine, tire wire drawing machine, waste tire cutting machine, tire shredder | Waste tire debeader, tire strip cutter, tire block cutter, steel ring separator |
| Typical Output | 50–100mm tire blocks | 3–10cm tire blocks |
| Automation Level | Higher automation and more continuous material flow | Manual-assisted semi-automatic operation |
| Labor Requirement | Lower labor participation | Higher manual participation |
| Investment Level | Higher investment | Lower investment |
| Suitable Buyers | Medium and large recycling plants, higher-capacity production projects | Small and medium projects, lower budget buyers, starter recycling business |
| Material Flow | More continuous and easier to connect with conveyors or storage systems | More manual transfer between machines |
Advantages
Production Line Advantages
The fully automatic waste tire recycling line is designed for higher efficiency, stable output and easier downstream line connection.
Higher Processing Efficiency
Designed for higher-capacity tire block recycling projects and continuous material flow.
Lower Manual Participation
More automatic material handling compared with semi-automatic tire cutting lines.
Stable Tire Block Output
Produces 50–100mm tire blocks suitable for downstream recycling production.
Complete Equipment Matching
Bead removal, wire drawing, cutting, shredding and conveying can be matched together.
Suitable for Multiple Tires
Processes car tires, truck tires and pre-dismantled OTR tire sections.
Downstream Flexibility
Tire blocks can be used for rubber powder, granule or pyrolysis projects.
Technical Reference
Technical and Selection Reference
The following information helps buyers understand the typical configuration of a fully automatic tire block recycling line.
| Item | Reference Description |
|---|---|
| Raw Material | Car tires, truck tires and pre-dismantled OTR tire sections |
| Main Process | Bead removal, wire drawing, tire cutting, shredding and conveying |
| Tire Cutting Range | Beadless truck tires below 1200mm can be cut into blocks below 900mm |
| Final Output | 50–100mm tire blocks after tire shredding |
| Operation Mode | Fully automatic / higher automation production line |
| Main Equipment | Integrated tire bead removal machine, single hook tire wire drawing machine, waste tire cutting machine and tire shredder |
| Optional Equipment | Intermediate conveyor, automatic tire block storage system and downstream feeding systems |
| Downstream Use | Rubber powder production, rubber granule production, tire pyrolysis pretreatment and further crushing |
| Configuration | Customizable according to tire type, capacity target and downstream process |
Buying Guide
How to Choose Before Buying a
Fully Automatic Tire Recycling Line
Confirm these key project details before quotation so ECGROUP can recommend a suitable automatic line configuration.
01
Tire Type
Confirm whether you process car tires, truck tires, OTR tire sections or mixed tires.
02
Tire Size
Confirm truck tire diameter and whether OTR tires are pre-dismantled before recycling.
03
Required Output Size
Confirm whether 50–100mm tire blocks meet your downstream recycling requirement.
04
Capacity Requirement
Provide hourly, shift or daily production target for equipment model selection.
05
Automation Requirement
Confirm whether continuous feeding, lower labor operation and conveying systems are required.
06
Downstream Process
Tell us whether tire blocks are used for rubber powder, granules, pyrolysis or further crushing.
Why ECGROUP
Why Choose ECGROUP for
Fully Automatic Waste Tire Recycling Lines?
ECGROUP supports buyers with equipment manufacturing, complete line matching, process layout and after-sales service for tire recycling projects.
Factory Manufacturer
Direct equipment manufacturing and project communication for tire recycling lines.
Complete Line Matching
Integrated bead removal, wire drawing, cutting, shredding and conveying equipment supplied together.
Process Layout Guidance
Supports machine sequence, conveyor direction, storage position and downstream connection.
After-Sales Support
Installation guidance, operation training, spare parts and technical support.
Quotation Checklist
Information Needed Before Quotation
Send us the following information so ECGROUP can prepare a suitable fully automatic tire recycling line proposal.
01
Tire Type
Car tires, truck tires, OTR tire sections or mixed waste tires.
02
Tire Diameter
Provide the common tire size range you need to process.
03
Tire Ratio
Truck tire, car tire and mixed tire ratio in your raw material.
04
OTR Included
Confirm whether pre-dismantled OTR tire sections are included.
05
Capacity
Required tire quantity or processing capacity per hour or day.
06
Block Size
Confirm required 50–100mm tire block output or other target size.
07
Downstream Use
Rubber powder, rubber granule, pyrolysis or further crushing.
08
Workshop Layout
Available length, width and height for line layout planning.
09
Power Supply
Voltage, phase and frequency requirements in your country.
10
Destination
Destination country or port for shipping and documentation planning.
FAQ
FAQ About
Fully Automatic Waste Tire Recycling Lines
These questions help buyers understand equipment combination, output size, tire compatibility and quotation requirements.
A fully automatic waste tire recycling production line is a higher-automation tire block recycling system used to process car tires, truck tires and pre-dismantled OTR tire sections into 50–100mm tire blocks.
The standard line includes an integrated tire bead removal machine, single hook tire wire drawing machine, waste tire cutting machine and tire shredder. Intermediate conveyors and automatic tire block storage systems can be added according to the project.
The tire shredder in the fully automatic line typically processes tires or tire sections into 50–100mm tire blocks. The final size can be configured according to downstream requirements.
Yes. The line can be configured for truck tire recycling, including bead removal, hydraulic wire drawing, tire cutting and tire shredding.
Yes. The tire shredder can process car tires into 50–100mm tire blocks, depending on the line configuration and feeding method.
Pre-dismantled OTR tire sections can be processed by the tire shredder. For complete OTR tires, ECGROUP recommends using OTR dismantling and cutting equipment before entering the recycling line.
The integrated tire bead removal machine separates truck tire bead sections in one pass, improving pretreatment efficiency before wire drawing, cutting and shredding.
The tire wire drawing machine hydraulically pulls out one side of the truck tire bead wire, reducing cutting resistance and protecting downstream equipment.
The fully automatic line has higher automation, lower labor requirement and more continuous material flow. The semi-automatic line has lower investment and uses separate machines such as debeader, strip cutter, block cutter and steel ring separator.
Yes. The 50–100mm tire blocks can be used as feeding material for rubber powder mills, rubber granule recycling systems and tire pyrolysis plants.
Please provide tire type, tire diameter, capacity target, required tire block size, downstream use, workshop layout, power supply and destination country. This helps ECGROUP recommend a suitable fully automatic waste tire recycling line.