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Oil Recovery
Convert waste tires into recoverable pyrolysis oil through thermal recycling.
Carbon Black Recovery
Recover solid carbon black for downstream treatment or reuse.
Steel Wire Recovery
Recover tire steel wire as recyclable metal material after pyrolysis.
Batch & Continuous Plants
Choose the right plant based on capacity and investment plan.
Solution Overview
What Is a Tire Pyrolysis Recycling Solution?
A waste tire pyrolysis plant is a recycling system that thermally decomposes waste tires or tire blocks under oxygen-limited conditions and recovers valuable products such as pyrolysis oil, carbon black, steel wire and combustible gas.
ECGROUP can configure a tire pyrolysis oil machine as a batch system or continuous system according to raw material size, daily capacity, automation level, investment budget and site conditions.
- Suitable for waste tires, tire blocks, shredded tire pieces and pre-dismantled tire sections.
- Recovers pyrolysis oil, carbon black, steel wire and reusable combustible gas.
- Can be matched with tire shredders, tire cutting machines and block recycling lines for upstream pretreatment.
Input & Output
Raw Material and Final Pyrolysis Products
The final product ratio can vary depending on tire type, moisture, rubber composition, pretreatment size and operating conditions.
Input Material
Waste tire pyrolysis systems can be configured according to different incoming material conditions and feeding methods.
- Whole waste tires
- Tire blocks from tire shredding line
- Shredded tire pieces
- Car tires, truck tires and pre-dismantled OTR tire sections
Final Products
Pyrolysis recovers multiple products from waste tires. Product handling should be configured according to local market and treatment requirements.
- Pyrolysis oil
- Carbon black
- Steel wire
- Combustible gas for heating system reuse
Core Equipment
Batch and Continuous
Tire Pyrolysis Machines
ECGROUP provides two main tire pyrolysis plant options for different project scales, feeding methods and investment plans.
Batch Tire Pyrolysis Oil Machine
The batch tire pyrolysis machine is designed for batch feeding and batch discharging. It is suitable for customers who need a flexible waste tire to oil plant with lower initial investment.
- Batch operation mode
- Suitable for small and medium investment projects
- More flexible raw material handling
- Suitable for starter projects or flexible production
Continuous Tire Pyrolysis Oil Machine
The continuous tire pyrolysis machine is designed for continuous feeding, continuous reaction and stable oil recovery. It is suitable for larger industrial tire recycling projects.
- Continuous operation mode
- Higher automation level
- Suitable for medium and large recycling plants
- Requires more stable material feeding condition
Process Flow
Waste Tire Pyrolysis
Process Flow
A complete tire pyrolysis recycling system includes pretreatment, feeding, pyrolysis reaction, oil gas cooling, product recovery and gas reuse.
01
Tire Pretreatment
Whole tires are cut or shredded into suitable pieces when required by the feeding design.
02
Feeding
Waste tires, tire blocks or shredded tire pieces are fed into the pyrolysis reactor.
03
Pyrolysis Reaction
Tires are thermally decomposed under oxygen-limited conditions inside the reactor.
04
Oil Gas Cooling
Oil gas is cooled and condensed into recoverable pyrolysis oil.
05
Solid Recovery
Carbon black and steel wire are discharged, collected and prepared for downstream handling.
06
Gas Reuse
Non-condensable gas can be reused as fuel depending on plant configuration.
Comparison
Batch vs Continuous Tire Pyrolysis Plant
Compare operation mode, investment level, automation and suitable project scale before selecting a tire pyrolysis oil machine.
| Item | Batch Tire Pyrolysis Machine | Continuous Tire Pyrolysis Machine |
|---|---|---|
| Operation Mode | Batch feeding and batch discharging | Continuous feeding, reaction and discharge |
| Investment Level | Lower initial investment | Higher initial investment |
| Capacity Direction | Small to medium projects | Medium to large industrial projects |
| Automation Level | Simpler operation structure | Higher automation and continuous processing |
| Raw Material Flexibility | More flexible for different feeding conditions | Requires more stable feeding material and upstream preparation |
| Suitable Buyers | Starter projects, flexible production and lower budget projects | Industrial-scale recycling plants and continuous production projects |
| Recommended Support | Basic pretreatment, feeding and product collection systems | Stable upstream tire block production, continuous feeding and discharge systems |
Upstream Pretreatment
Do Tires Need to Be Cut Before Pyrolysis?
Depending on the pyrolysis plant feeding design, waste tires may need to be cut, shredded or processed into tire blocks before entering the pyrolysis system.
Upstream Tire Pretreatment Support
ECGROUP can match tire cutting machines, tire shredders and waste tire block recycling lines as upstream pretreatment equipment for pyrolysis projects.
- Prepare suitable feeding size for pyrolysis reactor.
- Improve feeding convenience and material transfer.
- Connect tire block production with pyrolysis processing.
- Configure conveyors according to site layout.
Tire Shredder
Processes car tires, truck tires and pre-dismantled OTR sections into 50–100mm tire blocks.
Waste Tire Cutting Machine
Cuts beadless truck tires into large blocks before shredding or pyrolysis pretreatment.
Tire Block Recycling Line
Provides semi-automatic or fully automatic tire block preparation before pyrolysis.
Intermediate Conveyor
Transfers tire blocks from shredding equipment to storage or pyrolysis feeding section.
Product Use
Use of Pyrolysis Products
Pyrolysis product use depends on local regulations, product quality, treatment process and downstream market requirements.
Pyrolysis Oil
Can be used as industrial fuel or further refined depending on local regulations and treatment process.
Carbon Black
Can be further processed or used in certain recycled material applications depending on quality requirements.
Steel Wire
Can be recovered as recyclable metal material after pyrolysis processing.
Combustible Gas
Can be reused in the pyrolysis heating system depending on plant design and operating conditions.
Selection Guide
How to Choose Batch or Continuous Tire Pyrolysis Plant
Before purchasing a tire pyrolysis plant, confirm your capacity target, raw material condition, site conditions and recovery goals.
01
Daily Processing Capacity
Small capacity projects may choose batch systems; larger continuous projects may need continuous systems.
02
Investment Budget
Batch tire pyrolysis systems usually require lower initial investment than continuous systems.
03
Raw Material Condition
Whole tires, tire blocks or shredded tire pieces will affect feeding and pretreatment design.
04
Automation Requirement
Continuous systems are more suitable for projects requiring higher automation and stable operation.
05
Site & Utility Conditions
Workshop space, power, fuel, water and environmental systems should be confirmed before quotation.
06
Product Recovery Goal
Confirm oil recovery, carbon black handling, steel wire recovery and combustible gas reuse requirements.
Why ECGROUP
Why Choose ECGROUP for
Tire Pyrolysis Recycling Projects?
ECGROUP supports buyers with pyrolysis solution matching, upstream tire pretreatment equipment, process layout guidance and after-sales service.
Pyrolysis Solution Matching
Batch and continuous systems configured according to project capacity and investment plan.
Upstream Pretreatment Support
Can match tire shredders, tire cutting machines and tire block recycling lines.
Project Layout Guidance
Supports process layout, feeding flow, discharge arrangement and auxiliary equipment planning.
Technical Support
Installation guidance, operation training, spare parts support and technical communication.
Quotation Checklist
Information Needed Before Quotation
Send us the following information so ECGROUP can recommend a suitable tire pyrolysis recycling solution.
01
Tire Type
Car tires, truck tires, OTR tire sections or mixed waste tires.
02
Feeding Form
Whole tire, tire block, shredded tire piece or prepared rubber material.
03
Tire Size
Provide common tire diameter and raw material size range.
04
Daily Capacity
Required processing capacity per day, shift or hour.
05
Plant Preference
Batch pyrolysis machine or continuous pyrolysis machine.
06
Site Size
Available land, workshop space and equipment layout conditions.
07
Power Supply
Voltage, phase and frequency requirements in your country.
08
Heating Condition
Fuel source, gas reuse expectation and operating condition requirements.
09
Environmental Requirement
Local emission, safety, cooling and environmental treatment requirements.
10
Destination Country
Destination country or port for shipping and documentation planning.
FAQ
FAQ About Tire Pyrolysis Recycling Solutions
These questions help buyers understand tire pyrolysis plant selection, recovered products and upstream pretreatment requirements.
A tire pyrolysis recycling solution is a thermal recycling system that converts waste tires or tire blocks into pyrolysis oil, carbon black, steel wire and combustible gas under oxygen-limited conditions.
The main recovered products include pyrolysis oil, carbon black, steel wire and combustible gas. Final product handling depends on plant configuration, raw material condition and local market requirements.
A batch tire pyrolysis machine uses batch feeding and batch discharging, making it suitable for flexible or lower investment projects. A continuous tire pyrolysis machine supports continuous feeding and discharge, making it more suitable for larger industrial projects.
It depends on the plant feeding design. Some systems can process larger tire materials, while others require tires to be cut or shredded into blocks. ECGROUP can match tire shredders and tire cutting equipment when pretreatment is required.
Yes. Tire blocks are commonly used as pyrolysis feedstock because smaller pieces are easier to feed, heat and process compared with whole tires.
Pyrolysis oil can be used as industrial fuel or further refined depending on local regulations, quality requirements and downstream treatment process.
Depending on plant design and operating conditions, non-condensable combustible gas can be reused as fuel for the heating system to improve energy utilization.
Yes. ECGROUP can provide tire shredders, waste tire cutting machines, intermediate conveyors and tire block recycling lines to prepare suitable feeding materials for pyrolysis plants.