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1–38mm Granule Output
Processes tire blocks into recycled rubber particles and granules.
Steel Wire Removal
Removes steel wire from φ12–38mm rubber particles.
Tire Granulating
Processes φ3–12mm rubber granules for further recycling.
Line Matching Support
Configured with conveyors, storage and optional separation systems.
Solution Overview
What Is a Waste Tire Granule Recycling Solution?
A waste tire granule recycling solution is a production system used to process waste tire blocks or rubber particles into reusable rubber granules. It normally includes steel wire removal and tire granulating equipment.
ECGROUP helps customers configure a rubber granule production line according to input tire block size, final rubber granule size, steel wire content, nylon fiber condition, capacity target and downstream application.
- Suitable for processing tire blocks into 1–38mm recycled rubber particles.
- Core equipment includes steel wire removal machine and tire granulator.
- Can connect with tire shredding lines, rubber powder mills and auxiliary conveying systems.
Input & Output
Raw Material and Final Rubber Granule Output
The granule recycling line should be selected according to your incoming tire block size and required final rubber granule size.
Input Material
The line can receive tire blocks, shredded tire pieces or rubber particles from upstream tire recycling equipment.
- 50–100mm tire blocks from tire shredder
- 3–10cm tire blocks from semi-automatic cutting line
- Rubber particles after initial crushing
- Car tire and truck tire recycled blocks
Final Output
The final recycled rubber size depends on the selected machine configuration and downstream use.
- 1–38mm rubber particles
- φ12–38mm wire-removed rubber particles
- φ3–12mm rubber granules
- Cleaner recycled rubber material for further processing
Core Equipment
Main Equipment in the
Rubber Granule Production Line
The core equipment of this solution includes the steel wire removal machine and tire granulator. Auxiliary systems can be added based on your project.
Steel Wire Removal Machine
The steel wire removal machine is used for removing steel wire from φ12–38mm rubber particles and improving the purity of recycled rubber material before further granulating.
- Suitable for φ12–38mm rubber particles
- Improves rubber particle purity
- Protects downstream granulating equipment
- Useful for rubber particle recycling lines
Tire Granulator
The tire granulator processes rubber particles into φ3–12mm rubber granules for recycled rubber applications, downstream rubber processing or further fine powder production.
- Suitable for φ3–12mm rubber granules
- Used for rubber granule production
- Can connect with conveying and separation systems
- Supports downstream rubber material recycling
Automatic Storage System
Stores tire blocks beside downstream equipment and supports stable feeding.
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Intermediate Conveyor
Transfers tire blocks or particles between machines for continuous material flow.
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Nylon Fiber Air Separator
Optional system for separating nylon fiber when cleaner granules or powder are required.
Learn More Process Flow
Waste Tire Granule Recycling
Process Flow
ECGROUP configures the production flow according to input tire block size, steel wire content, final granule size and line capacity.
01
Tire Block Feeding
Tire blocks or rubber particles are fed into the granule recycling line.
02
Steel Wire Removal
Steel wire is removed from φ12–38mm rubber particles to improve purity.
03
Particle Processing
Rubber particles are prepared for further size reduction and granulating.
04
Tire Granulating
The tire granulator processes materials into φ3–12mm rubber granules.
05
Separation & Collection
Optional nylon fiber separation, conveying and collection systems can be added.
Output Size Guide
Rubber Particle and Granule Size Selection
This guide helps buyers understand which equipment is suitable for each processing stage and output size.
| Output Size | Processing Stage | Main Equipment | Typical Application |
|---|---|---|---|
| 50–100mm | Tire block preparation | Tire shredder, intermediate conveyor | Feeding material for granule line, powder line or pyrolysis pretreatment |
| 3–10cm | Semi-automatic block cutting | Tire strip cutter, tire block cutter | Manual-assisted tire block recycling and further material preparation |
| φ12–38mm | Steel wire removal stage | Steel wire removal machine | Rubber particle purification and downstream granulating preparation |
| φ3–12mm | Granulating stage | Tire granulator | Rubber granules for recycled rubber applications and further processing |
| Below 5mm | Further powder processing | XKP rubber powder mill | Fine rubber powder production for higher-value recycled rubber use |
Applications
Applications of Recycled Rubber Granules
Rubber granules produced from waste tires can be used in different recycled rubber markets depending on final size, purity and local market requirements.
Rubber Flooring Materials
Rubber granules can be used as raw material for recycled rubber flooring and safety surfaces.
Sports Field Infill
Selected rubber granules may be used for sports field infill depending on purity and market standards.
Playground Surfaces
Clean rubber granules can support playground safety surface and elastic surface material production.
Rubber Mats & Molded Products
Rubber granules can be used in molded recycled rubber products after proper processing.
Road Modification Materials
Recycled rubber particles may be used in road material modification depending on local specifications.
Further Rubber Powder Production
Rubber granules can be further processed by XKP rubber powder mills into fine rubber powder.
Selection Guide
How to Choose the Right
Rubber Granule Recycling Line
Before purchasing a rubber granule production line, confirm the following project information for accurate machine selection.
01
Input Tire Block Size
Confirm whether your material is 50–100mm tire blocks, 3–10cm blocks or smaller rubber particles.
02
Required Output Size
Choose 12–38mm particles, 3–12mm rubber granules or further powder processing.
03
Steel Wire Content
Confirm whether steel wire needs to be removed before the granulating stage.
04
Nylon Fiber Content
For cleaner granules or powder, optional nylon fiber air separation may be required.
05
Capacity Requirement
Provide hourly or daily processing capacity for equipment model and line configuration.
06
Downstream Use
Confirm whether the output is used for rubber flooring, molded products, powder production or resale.
Why ECGROUP
Why Choose ECGROUP for
Waste Tire Granule Recycling Equipment?
ECGROUP helps recycling investors match suitable machines, process flow and auxiliary systems for rubber granule production projects.
Factory Manufacturer
Direct equipment manufacturing and technical communication for tire recycling projects.
Process-Based Configuration
Machines are selected according to input size, output size, steel wire content and purity requirement.
Complete Line Matching
Connect tire block recycling, granule processing, rubber powder milling and auxiliary conveying systems.
After-Sales Support
Installation guidance, operation training, spare parts supply and technical support for buyers.
Quotation Checklist
Information Needed Before Quotation
Send us the following details so ECGROUP can prepare a suitable waste tire granule recycling line proposal.
01
Input Size
Tell us the tire block or rubber particle size before granulating.
02
Final Granule Size
Confirm whether you need 1–38mm, 12–38mm or 3–12mm output.
03
Tire Type
Car tires, truck tires, mixed tires or pre-processed tire blocks.
04
Steel Wire Content
Confirm whether the rubber material still contains steel wire.
05
Fiber Requirement
Tell us whether nylon fiber separation is required.
06
Capacity
Required output per hour, per shift or per day.
07
Workshop Size
Available space for equipment layout and conveyors.
08
Power Supply
Voltage, phase and frequency requirements in your country.
09
Application
Rubber flooring, molded products, powder production or resale.
10
Destination
Destination country or port for delivery planning.
FAQ
FAQ About Waste Tire Granule Recycling Solutions
These questions help buyers understand equipment selection, output size and production line configuration.
A waste tire granule recycling solution is a production line that processes waste tire blocks or rubber particles into reusable rubber granules. It usually includes steel wire removal, tire granulating, conveying and optional separation systems.
The solution can be configured for 1–38mm recycled rubber particles. The steel wire removal stage is mainly for φ12–38mm rubber particles, while the tire granulator is mainly used for φ3–12mm rubber granules.
The steel wire removal machine removes steel wire from φ12–38mm rubber particles, improving material purity and helping protect downstream granulating or powder milling equipment.
The tire granulator processes rubber particles into φ3–12mm rubber granules, which can be used for recycled rubber applications or further processed into rubber powder.
50–100mm tire blocks are usually used as upstream material. Depending on the final output requirement, ECGROUP can recommend additional processing equipment before steel wire removal and granulating.
Rubber granules are larger recycled rubber particles, usually measured in millimeters. Rubber powder is finer material, usually produced by further milling with equipment such as the XKP rubber powder mill.
Yes. ECGROUP can configure upstream tire block recycling machines, conveyors, steel wire removal machines, tire granulators and optional separation systems according to your project requirements.
Nylon fiber separation depends on the final material purity requirement. If you need cleaner granules or plan to produce fine rubber powder, an optional nylon fiber air separator may be recommended.