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Flexible Batch Operation
Suitable for small and medium pyrolysis projects with flexible feeding and discharging.
Waste Tire to Oil
Converts waste tires into pyrolysis oil, carbon black, steel wire and combustible gas.
Lower Initial Investment
A practical option for buyers starting tire pyrolysis recycling projects.
Raw Material Flexibility
Can process whole tires, tire blocks, shredded pieces and rubber blocks.
Line Overview
Batch Waste Tire Pyrolysis Plant for Flexible Recycling Projects
The ECGROUP batch tire pyrolysis machine is designed for waste tire to oil recycling projects. It thermally decomposes waste tires, tire blocks or rubber pieces under oxygen-limited conditions and recovers pyrolysis oil, carbon black, steel wire and combustible gas.
Compared with continuous pyrolysis systems, the batch tire pyrolysis plant has a more flexible operation mode and lower initial investment, making it suitable for small and medium recycling projects.
- Suitable for whole waste tires, tire blocks and rubber pieces depending on configuration.
- Recovers pyrolysis oil, carbon black, steel wire and combustible gas.
- Good choice for starter tire pyrolysis businesses and flexible production.
Input & Output
Raw Material and Final Pyrolysis Products
The final product ratio may vary depending on tire type, moisture, rubber composition, pretreatment size and operating conditions.
Input Material
Batch pyrolysis systems can handle different tire material forms depending on reactor feeding design.
- Whole waste tires
- Waste tire blocks
- Shredded tire pieces
- Rubber blocks
- Car tires, truck tires and pre-dismantled OTR tire sections
Final Products
Waste tire pyrolysis recovers multiple products for further handling, sale or reuse.
- Pyrolysis oil
- Carbon black
- Steel wire
- Combustible gas / non-condensable gas
Process Flow
Batch Tire Pyrolysis
Working Process
Batch operation means the material is loaded, processed, cooled and discharged batch by batch. After one batch is completed, the next batch can be started.
01
Feeding
Waste tires, tire blocks or rubber pieces are loaded into the pyrolysis reactor.
02
Reactor Sealing
The reactor is sealed before heating to create oxygen-limited processing conditions.
03
Heating & Pyrolysis
The material is thermally decomposed and oil gas is generated.
04
Oil Gas Cooling
Oil gas enters the cooling system and is condensed into pyrolysis oil.
05
Oil Collection
Pyrolysis oil is collected and stored in the oil tank.
06
Gas Reuse
Non-condensable combustible gas can be reused as fuel for the heating system.
07
Cooling
The reactor is cooled after one batch is completed.
08
Discharging
Carbon black and steel wire are discharged and collected for further handling.
Advantages
Batch Tire Pyrolysis Machine Advantages
This tire pyrolysis oil machine is a practical solution for buyers starting waste tire to oil recycling projects.
Lower Initial Investment
Suitable for buyers who want to start a tire pyrolysis business with controlled budget.
Flexible Raw Material Processing
Can process different waste tire forms depending on feeding and reactor design.
Multiple Product Recovery
Recovers pyrolysis oil, carbon black, steel wire and combustible gas.
Combustible Gas Reuse
Non-condensable gas can be reused to support the heating system.
Simple Operation Logic
Batch feeding and batch discharging make operation easier to understand.
Suitable for Starter Projects
Good choice for small and medium waste tire to oil recycling projects.
Comparison
Batch vs Continuous Tire Pyrolysis Machine
Many buyers compare batch and continuous pyrolysis systems before purchasing. This table helps you choose the right plant type.
| Item | Batch Tire Pyrolysis Machine | Continuous Tire Pyrolysis Machine |
|---|---|---|
| Operation Mode | Batch feeding and batch discharging | Continuous feeding and continuous discharging |
| Investment Level | Lower initial investment | Higher initial investment |
| Automation | Lower to medium automation | Higher automation |
| Raw Material Flexibility | More flexible | Requires more stable feeding size |
| Capacity Direction | Small and medium projects | Medium and large industrial projects |
| Labor Requirement | Higher | Lower |
| Suitable Buyers | Starter projects and flexible production | Large-scale continuous tire recycling plants |
Pretreatment
Do Waste Tires Need to Be Cut Before Pyrolysis?
Whether waste tires need to be cut before pyrolysis depends on the reactor feeding design, tire size and capacity requirement.
Tire Shredder
Cuts car tires, truck tires and pre-dismantled OTR tire sections into 50–100mm tire blocks.
Waste Tire Cutting Machine
Cuts large beadless truck tires into smaller blocks before pyrolysis.
Semi-Automatic Tire Block Line
Produces 3–10cm tire blocks for pyrolysis pretreatment.
Fully Automatic Tire Recycling Line
Produces 50–100mm tire blocks for more efficient downstream feeding.
Product Use
Applications of Pyrolysis Products
Product use depends on local regulations, product quality, treatment process and market requirements.
Pyrolysis Oil
Can be used as industrial fuel or further refined depending on local regulations and treatment process.
Carbon Black
Can be further processed or used in certain recycled material applications depending on quality requirements.
Steel Wire
Can be recovered as recyclable metal material after pyrolysis processing.
Combustible Gas
Can be reused in the heating system depending on plant design and operating conditions.
Technical Parameters
Technical Parameters for Project Selection
Specific models and parameters can be customized according to raw material, daily capacity, site layout and environmental requirements.
| Item | Reference Description |
|---|---|
| Product Name | Batch Tire Pyrolysis Machine / Batch Waste Tire Pyrolysis Plant |
| Raw Material | Whole waste tires, tire blocks, shredded tire pieces, rubber blocks |
| Operation Mode | Batch feeding, batch heating, batch cooling and batch discharging |
| Final Products | Pyrolysis oil, carbon black, steel wire and combustible gas |
| Heating Method | Configured according to project and local fuel conditions |
| Cooling Method | Oil gas cooling and condensation system |
| Control System | Temperature, pressure, heating and safety monitoring control |
| Environmental System | Flue gas treatment and gas reuse system according to requirements |
| Configuration | Customizable according to capacity, site and project requirements |
Safety & Environment
Safety and Environmental System Configuration
For tire pyrolysis projects, safety and environmental configuration should be designed according to local regulations, plant layout and operating conditions.
Temperature Monitoring
Supports process temperature control and operation monitoring.
Pressure Monitoring
Helps monitor operation safety in the pyrolysis system.
Oil Gas Sealing
Sealing design helps improve safety and oil gas recovery.
Flue Gas Treatment
Designed according to environmental requirements and project conditions.
Buying Guide
How to Choose the Right
Batch Tire Pyrolysis Machine
Confirm these project details before quotation so ECGROUP can recommend a suitable configuration.
01
Raw Material Type
Whole tires, tire blocks, shredded tire pieces or mixed rubber waste.
02
Feeding Size
Confirm whether tire pretreatment is required before entering the reactor.
03
Daily Capacity
Confirm how many tons of waste tires you plan to process per day.
04
Product Recovery Goal
Confirm oil recovery, carbon black handling, steel wire recovery and gas reuse requirements.
05
Site Conditions
Confirm workshop space, outdoor area, water, power, fuel and storage conditions.
06
Environmental Requirements
Confirm emission, safety and environmental treatment requirements in your country.
Why ECGROUP
Why Choose ECGROUP for
Batch Tire Pyrolysis Equipment?
ECGROUP provides tire pretreatment machines and pyrolysis recycling solutions for waste tire recycling projects.
Equipment Manufacturer
Provides tire pretreatment machines and pyrolysis recycling solutions.
Batch & Continuous Options
Recommends suitable plant type according to project capacity and budget.
Pretreatment Matching
Can match tire shredders, cutting machines and tire block recycling lines.
Project Support
Supports layout guidance, installation, training, spare parts and technical communication.
Quotation Checklist
Information Needed Before Quotation
Send us the following information so ECGROUP can prepare a suitable batch tire pyrolysis plant proposal.
01
Tire Type
Car tires, truck tires, OTR tire sections or mixed tires.
02
Feeding Form
Whole tire, tire block, shredded tire piece or rubber material.
03
Tire Size
Provide common tire diameter and raw material size range.
04
Daily Capacity
Required processing capacity per day, shift or batch.
05
Feeding Method
Manual feeding, tire blocks or other feeding requirements.
06
Products Needed
Oil, carbon black, steel wire and combustible gas reuse requirements.
07
Site Size
Available land, workshop space and equipment layout conditions.
08
Power Supply
Voltage, phase and frequency requirements in your country.
09
Environmental Rules
Local emission, safety and environmental treatment requirements.
10
Destination
Destination country or port for shipping and documentation planning.
FAQ
FAQ About
Batch Tire Pyrolysis Machines
These questions help buyers understand batch pyrolysis operation, product recovery, tire pretreatment and quotation requirements.
A batch tire pyrolysis machine is a waste tire to oil recycling system that processes tire material batch by batch and recovers pyrolysis oil, carbon black, steel wire and combustible gas.
The main recovered products include pyrolysis oil, carbon black, steel wire and combustible gas. Product ratio depends on tire type and operating conditions.
Batch machines use batch feeding and batch discharging, while continuous machines use continuous feeding and discharge. Batch systems are usually more flexible and require lower initial investment.
It depends on reactor feeding design, tire size and project requirements. For some projects, tire cutting or shredding may improve feeding efficiency.
Depending on plant design and operating conditions, non-condensable gas can be reused as fuel for the heating system.
Yes. ECGROUP can provide tire shredders, waste tire cutting machines, semi-automatic tire block lines and fully automatic tire recycling lines.